LONDON: Plastic solar cells may be commercially available in five to 10 years, said a British scientist whose group announced on Monday a new understanding of how to produce the cheaper alternative to silicon solar panels.

Installed global solar power is rising rapidly in response to government incentives to find low-carbon alternatives to fossil fuels.

But that increase is from a low base, accounting for only 1-2 per cent of the world’s electricity now.

Most solar panels currently comprise cells made from sliced, ultra-pure silicon.

The attractiveness of a plastic alternative is to make panels more quickly and cheaply using a printing or coating process.

A group of British researchers from Sheffield and Cambridge universities and a range of other agencies said they now understood the manufacturing process better. Other research groups are focused on the efficiency of plastic solar cells.

“I think you’ll get large-scale production in five to 10 years,” said Richard Jones of the University of Sheffield, adding that remaining hurdles included designing systems with a longer life.

A printing press process could make solar panels at a rate of an area of several football pitches at a time, he added.

The researchers had shown how two different light-sensitive substances separated by themselves into layers of positive and negative conductors, forming an electric circuit, while a plastic film was setting.

“We demonstrated that in a particular system and process they did indeed go the right way,” said Jones.

The advantage of the process is that it happens at a low temperature, allowing the use of plastic films and a printing press style of manufacture, rather than for example evaporating silicon at high temperatures onto a more rigid foundation such as glass or metal, as at present.

“If you want to run a printing press you want to run it on a plastic film. That will give this technology a distinct advantage if people can get everything to work. The process is there.”